presents
An Ongoing Review and Study of Blades and Bladecraft
April -
May 2002:
As we inaugurate a new
monthly feature devoted to the age old study of blades and bladecraft,
it's only proper that we begin with a survey of the steels used in modern
blades. It's a confusing and sometimes daunting topic. Many
publications and manufacturers reference different types of steels when
discussing a blade's construction and properties without offering an explanation
as to the merits and detriments of a particular type of steel. It's
almost as if the writers anticipate a thorough engineering background and
knowledge on the part of the reader. Rather than assume that
everyone is an expert on everything, we'd rather present an up front survey
of the materials and technologies involved, and one that will be referred
to in many articles to come. For the basis of this article, we've
adopted much of Joe Talmadge's excellent
FAQ. Additional data has been gathered from a variety of steel industry
and knife making sources. We hope that you find this introduction
as useful and informative as we did while writing it.
It's important to bear in
mind is that the choice of blade steel is only one component in how a knife
performs. One must consider the blade's intended use and match the
characteristics to that use. Hence, factors such as blade profile
are important; a tanto isn't the best choice to skin a deer, for example.
But perhaps most important characteristic is the heat treatment. A good
solid heat treatment on a lesser steel will often result in a blade that
outperforms a better steel with inferior heat treatment. Bad heat
treatment can cause a stainless steel to lose some of its stainless properties,
or cause a tough steel to become brittle. Unfortunately, of the three most
important properties (blade profile, steel type, heat treatment), heat
treatment is the one that is impossible to assess by eye, and as a result
excessive attention is sometimes paid to the other two.
Again, the blade's intended
use is of paramount importance. Many of the cognoscenti deride 440A
stainless steel, but there are few better materials for a marine or wet
weather blade. Properly heat treated 5160 is wonderfully tough, but
if the application is skinning deer, the edge holding qualities of 52100
are probably more important.
STEEL ALLOYS
At its most basic, steel
is iron with carbon in it. Other alloying metals are added to bring
out different characteristics in the steel. Here are the important steel
alloy materials in alphabetical order, and some sample steels that contain
those alloys:
Carbon:
Present in all steels, it is the most important hardening element. Also
increases the strength of the steel. Knife grade steel should usually
have greater than 0.5% carbon, which makes it "high carbon" steel.
Chromium:
Added for wear resistance, hardenability, and (most importantly) for corrosion
resistance. A steel with at least 13% chromium is classified as a "stainless"
steel. Despite the name, all steel can rust if not maintained properly.
Manganese:
An important element, manganese aids the grain structure, and contributes
to hardenability. Also strength & wear resistance. Improves the steel
(e.g., deoxidizes) during the steel's manufacturing (hot working and rolling).
Present in most cutlery steel except for A-2, L-6, and CPM 420V.
Molybdenum:
A carbide former, molybdenum prevents brittleness and maintains the steel's
strength at high temperatures. It is present in many steels, and
air hardening steels (e.g., A-2, ATS-34) always have 1% or more molybdenum
-- molybdenum is what gives those steels the ability to harden in air.
Nickel:
Used for strength, corrosion resistance, and toughness. Present in L-6
and AUS-6 and AUS-8.
Silicon:
Contributes to strength. Like manganese, it makes the steel more sound
while it's being manufactured.
Tungsten:
Increases wear resistance. When combined properly with chromium or molybdenum,
tungsten will make the steel into a high speed steel. The high speed steel
M-2 has a high amount of tungsten.
Vanadium:
Contributes to wear resistance and hardenability. A carbide former that
helps produce fine-grained steel. A number of steels have vanadium, but
M-2, Vascowear, and CPM T440V and 420V (in order of increasing amounts)
have high amounts of vanadium. BG-42's biggest difference with ATS-34 is
the addition of vanadium.
CARBON AND ALLOY (NON-STAINLESS)
These steels are the steels
most often forged. Stainless steels can be forged but it is very difficult.
In addition, carbon steels can be differentially tempered, to give a hard
edge holding cutting edge and a tough springy back. Stainless steels
are not differentially tempered. Of course, carbon steels will rust faster
than stainless steels, to varying degrees. Carbon steels are also often
a little bit less of a crap shoot than stainless steels -- all of the steels
named below are fine performers when heat treated properly.
In the American Iron and
Steel Institute (AISI) steel designation system, 10xx is carbon steel,
any other steels are alloy steels. For example, the 50xx series are chromium
steels.
In the Society of Automotive
Engineers (SAE) designation system, steels with letter designations (e.g.,
W-2, A-2) are tool steels.
There is an American Society
for Metals (ASM) classification system as well, but it isn't seen often
in the discussion of cutlery steels, so I'll ignore it for now.
Often, the last numbers in
the name of a steel are fairly close to the steel's carbon content. So
1095 is ~.95% carbon. 52100 is ~1.0% carbon. 5160 is ~.60% carbon.
O-1
(Note:
the accompanying tables show standard alloy compositions by percentages
of alloyed elements - the primary (and assumed) component in all
steels is iron)
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.90
|
1.60
|
0.00
|
0.50
|
0.00
|
0.00
|
0.00
|
0.50
|
0.00
|
This is an oil hardening (i.e.,
quenched in oil when removed from the forge) steel very popular with forgers,
as it has the reputation for being "forgiving". It is an excellent steel,
that takes and holds an edge superbly, and is very tough. It rusts easily,
however. Randall Knives uses O-1, so does Mad Dog.
W-2
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.00
|
0.35
|
0.30
|
0.00
|
0.00
|
0.00
|
0.20
|
0.00
|
0.00
|
A water hardening steel, W-2
is reasonably tough and holds an edge well, due to its 0.2% vanadium content.
Most files are made from W-1, which is the same as W-2 except for the vanadium
content (W-1 has no vanadium).
W-1
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.00
|
0.35
|
0.30
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
See W-2
The 10-series -- 1095
(and 1084, 1070, 1060, 1050, etc.) 1095 as an example
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.95
|
0.40
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
Many of the 10-series steels
are used for cutlery, though 1095 is the most popular for knives. When
taken in order from 1095-1050, the steel goes from more carbon to less,
from better edge holding to less edge holding, and tough to tougher to
toughest. As such, 1060 and 1050 are often used for swords. For knives,
1095 is sort of the "standard" carbon steel, not too expensive and performs
well. It is reasonably tough and holds an edge very well, though without
care it oxidizes (rusts) easily. This is a simple steel, which contains
only two alloying elements: 0.95% carbon and 0.4% manganese. The various
Ka-Bars are usually 1095 with a protective black coating.
Carbon V (data for 50100B
listed)
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.95
|
0.45
|
0.00
|
0.45
|
0.00
|
0.00
|
0.20
|
0.00
|
0.00
|
Carbon V is a trademarked term
by Cold Steel, and as such is not necessarily one particular kind of steel;
rather, it describes whatever steel Cold Steel happens to be using at that
time, and there is an indication they do change steels from time to time.
Carbon V performs roughly between 1095-ish and O-1-ish, and rusts like
O-1 as well. There have been rumors that Carbon V is O-1 or 1095.
Numerous industry insiders insist it is 0170-6. Some spark tests
seem to point the finger at 50100-B. Since 50100-B and 0170-6 are the same
steel (see below), this is likely the current Carbon V.
0170-6 - 50100-B
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.95
|
0.45
|
0.00
|
0.45
|
0.00
|
0.00
|
0.20
|
0.00
|
0.00
|
These are different designations
for the same steel: 0170-6 is the steel makers classification, 50100-B
is the AISI designation. A good chrome- vanadium steel that is somewhat
similar to O-1, but much less expensive. The now defunct Blackjack made
several knives from O170-6,and Carbon V may be 0170-6. 50100 is basically
52100 with about 1/3 the chromium of 52100, and the B in 50100-B
indicates that the steel has been modified with vanadium, making this a
chrome-vanadium steel.
A-2
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.00
|
0.45
|
0.00
|
5.00
|
0.00
|
0.00
|
0.25
|
0.00
|
0.00
|
An excellent air hardening tool
steel, it is known for its great toughness and good edge holding. As an
air hardening steel, so don't expect it to
be differentially tempered. Its outstanding toughness makes it a frequent
choice for combat knives. Chris Reeve and Phil Hartsfield both use A-2,
and Blackjack made a few models from A-2.
L-6
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.70
|
0.45
|
0.00
|
0.75
|
1.50
|
0.00
|
0.00
|
0.00
|
0.00
|
A band saw steel that is very
tough and holds an edge well, but rusts easily. It is, like O-1, a forgiving
steel for the forger. If you're willing to put up with the maintenance,
this may be one of the very best steels available for cutlery, especially
where toughness is desired.
M-2
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.95
|
0.45
|
0.00
|
0.45
|
0.00
|
0.00
|
0.20
|
0.00
|
0.00
|
A "high speed steel", it can
hold its temper even at very high temperatures, and as such is used in
industry for high heat cutting jobs. It is an excellent edge holder. It
is tough but not as tough as some of the toughest steels in this section;
however, it will still be tougher than the stainless steels and hold an
edge better. It rusts easily. Benchmade uses M-2 in one of their AFCK variations.
5160
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.60
|
0.80
|
0.00
|
0.80
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
A steel popular with forgers,
it is extremely popular now and a very high end steel. It is essentially
a simple spring steel with chromium added for hardenability. It has good
edge holding, but is known especially for its outstanding toughness (like
L-6). Often used for swords (hardened in the low 50s Rc) because of its
toughness, and is also used for hard use knives (hardened up near the 60s
Rc).
52100
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.10
|
0.35
|
0.30
|
1.45
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
A ball bearing steel, and as
such is only used by forgers. It is similar to 5160 (though it has around
1% carbon vs. 5160 ~.60%) and more chromium, but holds an edge better.
It is less tough than 5160 however. It is used often for hunting knives
and other knives where the user is willing to trade off a little of 5160's
toughness for better edge holding.
D-2
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.50
|
0.40
|
0.00
|
12.00
|
0.00
|
0.80
|
0.90
|
0.00
|
0.00
|
D-2 is sometimes called a "semi
stainless". It has a fairly high chrome content (12%), but not high enough
to classify it as stainless. It is more stain resistant than the carbon
steels mentioned above, however. It has excellent edge holding, but
may be a little less tough than some of the steels mentioned above.
And it does not take a beautiful finish. Bob Dozier uses D-2.
Vascowear
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.12
|
0.30
|
1.20
|
7.75
|
0.00
|
1.60
|
2.40
|
1.10
|
0.00
|
A very hard to find steel, with
a high vanadium content. It is extremely difficult to work and very wear
resistant. It is out of production.
STAINLESS STEELS
Remember that all steels
can rust. But the following steels, by virtue of their greater than 13%
chromium, have much more rust resistance than the above steels. It should
be pointed out that there doesn't appear to be consensus on what percent
of chromium is needed for a steel to be considered stainless. In the cutlery
industry, the de-facto standard is 13%, but the ASM Metals Handbooks says
"greater than 10%", and other books cite other numbers. In addition, the
alloying elements have a strong influence on the amount of chromium needed;
lower chromium with the right alloying elements can still have "stainless"
performance.
420
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.15 - 0.40
|
0.23
|
0.21
|
12.2
|
0.00
|
0.00
|
0.00
|
0.00
|
0.00
|
Lower carbon content (less than
0.5%) than the 440 series makes this steel extremely soft, and it doesn't
hold an edge well. It is used often for diving knives, as it is extremely
stain resistant. Also used often for very inexpensive knives. Outside salt
water use, it is too soft to be a good choice for a utility knife.
440 A - 440 B - 440C (data
for 440C listed)
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.20
|
1.00
|
1.00
|
18.00
|
0.00
|
0.75
|
0.00
|
0.00
|
0.00
|
The carbon content (and hardenability)
of this stainless steel goes up in order from A (.75%) to B (.9%) to C
(1.2%). 440C is an excellent, high end stainless steel, usually hardened
to around 56-58 Rc. All three resist rust well, with 440A being the most
rust resistant, and 440C the least. The SOG Seal 2000 is 440A, and Randall
uses 440B for their stainless knives. 440C is fairly ubiquitous, and is
generally considered the penultimate general- use stainless (with ATS-34
being the ultimate). If your knife is marked with just "440", it is probably
the less expensive 440A; if a manufacturer had used the more expensive
440C, he'd want to advertise that. The general feeling is that 440A (and
similar steels, see below) is just good enough for everyday use, especially
with a good heat treatment. 440-B is a very solid performer and 440-C is
excellent.
425M - 12C27
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.54
|
0.35
|
0.00
|
13.5
|
0.00
|
1.00
|
0.00
|
0.00
|
0.00
|
Both are very similar to 440A.
425M (0.5% carbon) is used by Buck knives. 12C27 (.6% carbon) is a Scandinavian
steel used often in Finish puukkos and Norwegian knives.
AUS-6 - AUS-8 - AUS-10
(aka 6A 8A 10A) (data for AUS-8 listed)
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.80
|
1.00
|
1.00
|
18.00
|
0.00
|
0.75
|
0.00
|
0.00
|
0.00
|
These are Japanese stainless
steels, roughly comparable to 440A (AUS-6, .65% carbon), 440B (AUS-8, .80%
carbon) and 440C (AUS-10, 1.1% carbon). AUS-6 is used by Al Mar. Cold Steel's
use of AUS-8 has made it pretty popular, as heat treated by CS it won't
hold an edge like ATS-34, but is a bit softer and may be a bit tougher.
AUS-10 has roughly the same carbon content as 440C but with slightly less
chromium, so it should be a bit less rust resistant but perhaps a bit tougher
than 440C. All three of the AUS steels have some vanadium added (which
the 440 series lacks), which will improve wear resistance.
GIN-1 aka G-2
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
0.90
|
0.60
|
0.37
|
15.5
|
0.00
|
0.30
|
0.00
|
0.00
|
0.00
|
A steel with slightly less carbon,
slightly more chromium, and much less moly than ATS-34, it is used often
by Spyderco. A very good stainless steel.
ATS-34 - 154-CM
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.03
|
0.25
|
0.25
|
14.00
|
0.00
|
4.00
|
0.00
|
0.00
|
0.00
|
The hottest high end stainless
right now. 154-CM is the original American version, but for a long time
was not manufactured to the high quality standards knife makers expect,
and so is not used often anymore. 154-CM may again be available.
ATS-34 is a Hitachi product that is very, very similar to 154-CM, and is
the premier high quality stainless. Normally hardened to around 60 Rc,
it holds an edge very well and is tough enough even at that high hardness.
Not quite as rust resistant as the 400 series above. Many custom
makers use ATS-34, and Spyderco (in their high end knives) and Benchmade
are among the production companies that use it.
ATS-55
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.00
|
0.50
|
0.40
|
14.00
|
0.00
|
0.60
|
0.00
|
0.00
|
0.00
|
Similar to ATS-34, but with
the most of the moly removed and some other elements added. Not much is
known about this steel yet, but it looks like the intent was to get ATS-34
edge holding with increased toughness. Since moly is an expensive
element useful for high speed steels, and knife blades do not need to be
high speed, removing the moly hopefully drastically decreases the price
of the steel while at least retaining ATS-34's performance. Spyderco
is using this steel.
BG-42
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.15
|
0.50
|
0.30
|
14.50
|
0.00
|
4.00
|
1.20
|
0.00
|
0.00
|
Bob Loveless announced recently
that he's switching from ATS-34 to this steel. Keep an eye out for it,
it's bound to catch on. BG-42 is somewhat similar to ATS-34, with two major
differences: It has twice as much manganese as ATS-34, and has 1.2% vanadium
(ATS-34 has no vanadium), so look for even better edge holding than ATS-34.
Chris Reeves has switched from ATS-34 to BG-42 in his Sebenzas.
CPM T440V - CPM T420V
(data for CPM440V listed)
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
2.20
|
0.50
|
0.50
|
17.50
|
0.00
|
0.50
|
5.75
|
0.00
|
0.00
|
Two steels that hold an edge
superbly (better than ATS-34), but it's difficult to get the edge there
in the first place. These steels are both
high in vanadium. Spyderco
offers at least one model in CPM T440V. Custom maker Sean McWilliams is
a big fan of 440V, which he forges. Depending on heat treatment,
expect to have to work a bit harder to sharpen these steels -- also, don't
expect ATS-34 type toughness. 420V is CPM's follow-on to 440V, and with
less chromium and almost double the vanadium, is more wear resistant and
may be tougher than 440V.
400 Series Stainless
Before Cold Steel switched
to AUS-8, many of their stainless products were marketed as being of "400
Series Stainless". Other knife companies are beginning to use the
same term. What exactly *is* 400 Series Stainless? It might be 440-A, but
there's nothing to keep a company from using any 4xx steel, like 420 or
425M, and calling it 400 Series Stainless.
NON-STEELS USED BY KNIFEMAKERS
Cobalt - Stellite 6K
Carbon
|
Manganese
|
Silicon
|
Chromium
|
Nickel
|
Molybdenum
|
Vanadium
|
Tungsten
|
Cobalt
|
1.20
|
0.80
|
0.00
|
28.00
|
0.00
|
0.00
|
0.00
|
5.00
|
60.00
|
A flexible material with very
good wear resistance, it is practically corrosion resistant. Stellite 6K,
sometimes seen in knives, is a cobalt alloy. David Boye uses cobalt
for his dive knives.
Titanium
Newer titanium alloys can
be hardened near 50 Rc, and at that hardness seem to take something approaching
a useful edge. It is extremely rust resistant, and is non-magnetic. Popular
as expensive dive knives these days, because the SEALs use it as their
knife when working around magnetically detonated mines. Mission knives
uses titanium. Tygrys makes a knife with a steel edge sandwiched by titanium.
Ceramics
Numerous knives have been
offered with ceramic blades. Usually, those blades are very very brittle,
and cannot be sharpened by the user;
however, they hold an edge
well. Boker and Kyocera make knives from this type of ceramic. Kevin
McClung recently came out with a ceramic composite knife blade that much
tougher than the previous ceramics, tough enough to actually be useful
as a knife blade for most jobs. It is also user-sharpenable, and holds
an edge incredibly well.
HOME